Boehlerit

MRM

CNMG 120408-MRM

The MRM geometry is a new insert geometry added to the Boehlerit ISO turning range for medium to rough turning of stainless materials. A deeper rake angle reduces cutting forces, increasing process reliability and extending tool life in high-hardness stainless steels.

LC415Z

Supertec LC415Z

With its micro-grain substrate, the Supertec LC415Z turning grade provides both a sharp micro geometry and edge stability. The high-temperature-resistant, extremely smooth supernitride coating delivers high cutting speeds and long tool life in superalloys.

Microtec

Microtec is an internal machining tool with an additional holder for turning small and narrow bores; it consists of a clamping body and a boring bar. Because the bar can be replaced without removing the entire holder, insert changes are easier and faster.

Easytec

Easytec enables reliable grooving and parting-off of shafts, bars and tubes. Single- or double-edged parting inserts fit the same holder, reducing setup times and tool magazine occupancy.

Quattrotec

Thanks to the special design of its body, the Quattrotec tool system performs four operations with a single tool and low vibration: drilling into solid material (including off-centre), internal turning, face turning and longitudinal turning. In the EasySafe system, a notch under the insert ensures that the insert is seated in the pocket quickly and 100% correctly.

S-Tool Holder for Internal Machining with Coolant

The new S tool holders with internal coolant feature a chip flute optimised for internal turning and a modified WF dimension that allows smaller minimum bore diameters.

LCP25T

Steeltec LCP25T

LCP25T is a universal steel turning grade for the ISO P25 application range; the new gradient carbide provides high machining reliability across a very wide range of steels. The patented Nanolock TiCN bonding layer bonds the harder Alpha-Al2O3 layer to the patented Yellow-Al2O3 layer.

FN

FN Geometry (BCN10T / BWN10T)

Thanks to its chip breaker extending up to the corner radius, the newly designed FN geometry ensures chip breaking even at small depths of cut. It is available in grade BCN10T for alloyed aluminium and non-ferrous metals, and BWN10T for low-alloy aluminium.

Easytec Inserts with Special Profile

Easytec special profile inserts are manufactured to customer dimensions from 10 pieces for frequently recurring, high-precision or complex profiles.

BCM35M · BCM40M

BCM35M / BCM40M

BCM35M and BCM40M are a new generation of milling grades developed for milling stainless steels; the result of intensive R&D, they optimally meet all technical requirements of this material group.

BWN10M · BCN10M

BWN10M / BCN10M

BWN10M and BCN10M are premium-segment cutting material solutions added to Boehlerit's aluminium range, breaking new ground in grade, system and insert design. They are top-level solutions for milling aluminium, aluminium alloys and non-ferrous metals.

THETAtec 25N Feed

THETAtec 25N Feed is Boehlerit's new negative-based high-feed milling tool system; like its positive systems, it delivers higher metal removal rates and maximum performance in a single application. Maximum feed rates reduce machine occupancy times.

TC.. 11 · TC.. 16

ISO Chamfer

ISO Chamfer is a universal milling tool developed by Boehlerit for chamfering and deburring; it is available with different lead angles, and its cutting materials are tailored to each application.

XE.. 04

ETAtec 45P

ETAtec 45P is a 45° milling system that cuts smoothly thanks to its positive basic geometry and offers 7 cutting edges per insert; with low power consumption it delivers high metal removal rates even on older and low-power machines, and its irregular tooth pitch reduces vibration for quiet running.

PN.. 13

KAPPAtec 55N

KAPPAtec 55N is a stably designed negative face milling system for roughing; it offers 10 cutting edges per insert and high metal removal rates with depths of cut up to 9.5 mm. The innovative clamping system with disc-head screw (Tellerschraube) also makes insert changes easy inside the machine.

AP.. 10 · AP.. 16

ISO 90P

ISO 90P is a 90° shoulder milling system with hybrid geometry that provides precise cutting with ISO inserts featuring helical cutting edges; it offers a wide choice of geometries and grades, and the screw-in types can be used with vibration-damping solid carbide (VHM) extensions.

LP.. 06 · LD.. 10 · LD.. 18

BETAtec 90P Feed

BETAtec 90P Feed is a multi-functional tool system that can perform both 90° shoulder milling and high-feed (HFC) milling with a single body; fewer variants simplify inventory and tool procurement, and the helical cutting edge ensures low cutting forces.

SD.. 06 · SD.. 10 · SD.. 14 · SD.. 18

DELTAtec 90P Feed

DELTAtec 90P Feed is a multi-functional tool system with 4 truly usable cutting edges that can perform 90° shoulder milling and HFC high-feed milling with a single body; with SDMT 18 it achieves feeds per tooth of up to fz = 3.0 mm.

LN.. 10 · LN.. 15

DELTAtec 90N

DELTAtec 90N is a 90° shoulder milling system that cuts smoothly with a stable, effectively positive rake angle thanks to its negative basic geometry concept; it is available with 4 cutting edges and 2 insert sizes, and shank-type cutters are also available in long versions.

LN.. 09 · LN.. 13

DELTAtec 90N Tang

DELTAtec 90N Tang is a 90° shoulder milling system offering a very stable design through tangential clamping of the inserts; the thick tangential insert provides high machining reliability, while the helical geometry of the cutting edges ensures smooth cutting.

WN.. 04 · WN.. 08

ZETAtec 90N

ZETAtec 90N is a stable 90° shoulder milling system whose negative basic geometry ensures process reliability in roughing; with 6 cutting edges per insert and an effectively positive rake angle, it offers high economy per cutting edge.

RD.. 05 – RD.. 16

ISO 00P

ISO 00P is a milling system that can be used universally for general engineering and mould making; the neutral mounting position of the inserts in the body provides optimum contour accuracy, and the range of inserts and bodies is wide.

RP.. 08 · RP.. 10 · RP.. 12 · RO.. 12

VARIOtec 00P

VARIOtec 00P is a milling system with bodies and cutting materials specially adapted for copy milling; its special design prevents the inserts from rotating, optimised chip pockets ensure good chip evacuation, and it is very well suited to turbine blade machining.

FHF2 · BCH13M

BALLtec FHF2

FHF2 is a new geometry with a convex helical cutting edge added to the BALLtec ball-nose copy milling range; with the highly wear-resistant ultra-fine-grain grade BCH13M, it offers high performance and process reliability in finishing and semi-finishing of steel materials up to a maximum of 62 HRC.

Drilltec

The Drilltec indexable insert drill offers high cutting speeds and feed rates, a high metal removal rate and superior drilling quality. Since 4 cutting edges can be used, it is extremely economical and provides long tool life.

BCU20T

BCU20T

BCU20T is a new TiAlN-coated ultra-fine-grain grade for thread turning and is very well suited to general use. It offers excellent fracture toughness even under difficult conditions; directly pressed ('BD') threading inserts have also been added to the range.

HELIX

Rolling Systems Type HELIX

Boehlerit offers thread rolling systems worldwide (excluding Germany) under a sales partnership with Wagner Tooling Systems; HELIX axial rolling systems have a compact design with large roll diameters. Rolling produces high-strength, dimensionally accurate threads without interrupting the grain flow in the metal.

BA05 · BA60

A-Line Universal Machine Taps

A-Line is a universal machine tap series made of HSSE; it is available for through and blind holes in metric, metric fine, G (BSP), UNC and UNF threads.

BP05 · BP60

P-Line Performance Taps

P-Line is a high-performance machine tap series made of HSSE PM; it is available for through and blind holes, and the metric BP05 and BP60 types are offered with and without coolant supply.

BC70 02 · BC70 05

C-Line Cold Forming Taps

C-Line are machine thread-forming taps made of HSSE and HSSE PM for through and blind holes; BC70 02 is the metric universal version, while BC70 05 is the metric performance version with and without coolant.

S190 · S191 · S193 · S194 · S195

S-Line Round Dies

S-Line is a series of round dies (Schneideisen) made of HSS and HSSE; it is available for metric, metric fine, G (BSP), UNC and UNF threads.

3D · 5D · 8D · 12D

Solid Carbide Drills 3D – 12D

Boehlerit VHM (solid carbide) twist drills are TiAlN-coated with a 140° point angle; they are available for drilling depths from 3D to 12D, in versions with internal coolant (MIK) and without internal coolant (OIK).

Performance Line

Thread Turning Inserts – Performance Line

Performance Line is a precise, long-life thread turning insert series for demanding operations and optimised processes; it is available for external and internal threads in partial profile and various full profile standards.

ECO Line

Thread Turning Inserts – ECO Line

ECO Line is a thread turning insert series offering an economical solution without compromising on quality; it is available for external and internal threads in partial profile and various full profile standards.

NL.. · AL.. · BPSC..

Tool Holders for Thread Turning

A range of tool holders (toolholders and boring bars) for external and internal machining with Boehlerit thread turning inserts; external toolholders are available in right-hand and left-hand (LH) versions.

RS10 · RS16 · RS22-2 · RS27/56 · RS45

Axial Rolling Systems RS

Wagner axial thread rolling systems produce threads of the highest quality and surface finish in short cycle times; fast and easy changing of roll holders provides wide working ranges, and the tools are suitable for stationary or rotating use.

B8-W · B10-W · B11 · B13 · B14 · B16 · B19

Tangential Rolling Systems

Wagner tangential thread rolling systems are mounted on the tool carrier (e.g. turret disc) via an adapter and produce threads with high surface quality within seconds; they are available in different sizes for workpieces from Ø 1.6 – 52 mm.

TSW8 · TSW10 · TSW18 · TSW24 · TSW24-SR · TSW50

TSW Knurling Systems

The Wagner TSW tangential knurling system enables time-saving rolling of profiles, parallel grooves, knurls and beads; it works preferably on single- and multi-spindle lathes with a stationary tool while the workpiece rotates.

Bulltec Turn

Bulltec Turn is a premium-segment insert with six cutting edges for more productive and economical turning of superalloys, nickel-based alloys and stainless materials. The 9 mm insert thickness provides better insert stability and longer insert life.

Sawtec brazed

On Sawtec brazed saw blades, the saw teeth are firmly joined to the body using high-performance brazing systems, providing high stability against extreme forces during cutting. They are suitable for a wide range of applications from soft to hard materials.

External milling cutter

The Boehlerit external milling cutter is used for milling the pin and main bearings in high-volume production of small and medium-sized crankshafts. For the largest monobloc shafts (marine crankshafts and stationary drives), it is manufactured in diameters up to 2,100 mm.

Turn-tools and turn-broaching tools

Modular tools with cartridge design for turning and turn-broaching operations on the main bearings of passenger car engine crankshafts.

Turn-milling tools for flange and stub ends

Tools for turn-milling the flange and stub ends of crankshafts; with stationary clamped workpieces, turn-milling is carried out using workpiece-specific bell-type special tools, or with rotating workpieces.

Bar Peeling Tooling Systems

For bar peeling, Boehlerit offers complete tooling systems consisting of peeling heads, holders and cassettes, as well as bar end machining tools and wire peeling rings. Bar peeling is a heavy metal removal process applied economically to diameters from 20 mm up to 500–600 mm.

Longitudinal and circular weld seam milling tools

Boehlerit's longitudinal and circular weld seam milling tools offer maximum precision, tool life and performance in weld seam preparation for offshore wind towers; inserts specially designed for the required geometries allow high feed rates even in difficult-to-machine materials.

Roughing cutter for rail reprofiling

Boehlerit offers rail milling systems for precise, high-productivity reprofiling of worn rails; the robust and durable design is available in monobloc or cassette versions for fast tool changes.

Edge Milling Cutter (Bandkantenfräser)

The Bandkantenfräser (strip edge milling cutter) for tube manufacturing is a modular tool system; different milling profiles are realised on the same main body by simply changing the cassettes, and cassette changes require no adjustment, reducing the number of carrier bodies and downtime.

RCMX

Tools for Railway New Wheel Turning

In the manufacture of new railway wheels (trains, wagons, metro), wheels pre-machined by forging and rolling are brought to their final contour with Boehlerit's special tooling solutions using RCMX round inserts; the method allows both wet and dry production.

LNUX ..-RWF

Tools for Railway Wheel Reprofiling

In wheelset repair, worn wheel tyres are re-turned with a tool system using longitudinally mounted (LNUX) inserts, first the running surface, then the wheel profile and flange; the new RWF chip geometry suppresses machine vibrations.

Special Tools for Oilfield Machining

Boehlerit offers special tools for machining oilfield components in chamfering, face turning, copying and roughing applications; the image shows one of the special tool examples from the catalogue.

Semi-finished products and blanks for precision tool manufacturers

Carbide semi-finished products and blanks for precision tool manufacturers for wood, plastic or metal machining; minimum dimensions and high dimensional accuracy are the most important criteria.

Carbide for forming tools

In the forming industry, worn or prematurely failing tools lead to costly production downtime, which makes the choice of carbide grade particularly important. Boehlerit finds the most suitable solution for the customer's application from more than 40 grades.

Roof tile tools

For more than thirty years, Boehlerit has been designing and manufacturing tungsten carbide tools for the roof tile and clay industry. Each roof tile tool is specially designed to the customer's requirements and operating conditions.

B94

Carbide Rods, As Sintered (B94)

As-sintered round carbide rods for precision tool manufacturers; available in grades XS10 and HB30F, in 330 mm length.

DMG2 · B96

Carbide Rods with Two Straight Coolant Channels (B96)

As-sintered round carbide rods with two straight coolant channels; available in grade HB30F, in 330 mm length.

GD · B96

Carbide Rods for Gun Drills (B96)

As-sintered carbide rods with two straight coolant channels for gun drills; available in grade HB10, in 310 mm length.

Carbide EDM Blocks with QR Code

Boehlerit carbide EDM blocks are supplied with a QR code; all important data can be accessed with a single scan, optimising production processes and quality management.

Carbide EDM Blocks with Threads

For carbide EDM blocks used in cutting and punching tool manufacturing, Boehlerit offers thread options as sintered rough threads, hard-milled threads or threads in bonded threaded plugs; external and internal threads are possible.

HB10F · HB30F

Rapid-Line Drill and Milling Cutter Blanks

Rapid-Line is a fast-production programme for carbide blanks for rotary cutting tools (drills and milling cutters); blanks are produced as sintered, with or without grinding allowance, with or without helical flutes, and with or without straight coolant holes.

Carbide Rotary Cutter (Schneidwalze)

Boehlerit's ready-to-use carbide rotary cutters are adapted to existing frame and cutting systems for FemininCare and BabyCare production; the grade is selected according to the application, a corrosion-resistant version is possible, and they are manufactured to customer drawing.

Ready-to-Use Carbide Cutting Systems

Ready-to-use carbide cutting systems are adapted to existing production lines; conversion from steel/HSS to a carbide version and carbide-compatible adaptation of the existing frame structure are provided.

Carbide Blanks for Wood Processing

Boehlerit, part of the Leitz Group, has developed its own grade series for the requirements of wood processing; these are mostly fine, extra-fine and ultra-fine grain carbides with 2–6% cobalt, offering high edge stability thanks to their narrow grain size distribution.

Carbide cultivator share

The carbide cultivator share allows flexible use on different machine types; in addition to two mounting holes, it has an oval hole and a raised anti-rotation section. The patented carbide system reduces wear and loss of width.

Carbide cultivator sweep

The carbide cultivator sweep for stubble cultivation and mechanical weed control has been further developed with a reinforced version with integrated tip. Strategically placed carbide segments and a self-sharpening cutting edge with beaver-tooth effect maintain the working width throughout its service life.

Carbide hoe blade

A hoe blade with a self-sharpening, serrated carbide cutting edge for mechanical weed control. Its lowered tip improves soil penetration and maintains the cutting width throughout its service life.

Carbide-tipped subsoiler shares

A subsoiler share based on the proven carbide system; the carbide tips are designed to increase tool life while keeping the working width as constant as possible.

Carbide angle cultivator blade

The carbide angle cultivator blade was developed for applications requiring precise soil cultivation and high wear resistance; patented carbide cutting edges maintain sharpness throughout operation. The lowered tip, robust design and self-sharpening effect help maintain the working width over the service life.

Carbide harrow blade

The carbide harrow blade is a version of the carbide hoe blade developed for the more demanding conditions in seedbed cultivator combinations; it has welded reinforcement with an integrated tip to withstand higher speeds, depths and impact loads.

Carbide Cultivator Wing Shares

Carbide cultivator wing shares use the proven carbide system known from the cultivator shares; they operate with low draught resistance, are durable and are available for common cultivator models.